cotton vs polyester · custom hoodies · hoodie materials · sweatshirt fabric guide ·Jun 25, 2025

The Ultimate Guide to Hoodie & Sweatshirt Fabrics: Choosing the Best Material for Your Custom Hoodie

Why Hoodie Material Matters

When you’re designing a custom hoodie or custom sweatshirt, the fabric you choose makes all the difference. The right material affects not only comfort and warmth, but also durability, print quality, and even how persuasive your style appears. Hoodies are more popular than ever – with a market worth over $1 billion and growing, people want the right hoodie, not just any hoodie. Picking the best sweatshirt material is the secret to delivering that perfect hoodie experience.

Imagine pulling on a hoodie that feels just right: soft against the skin, warm enough for a chilly evening, breathable during a workout, and showcasing your design in vibrant detail. Different fabrics bring different advantages, from the classic cozy feel of cotton to the high-tech performance of synthetics. In this guide, we’ll break down all the major hoodie fabrics – what they are, their benefits, and their drawbacks – so you can make an informed, confident choice. Whether you’re ordering custom hoodies for a team, creating custom sweatshirts for your brand, or just hunting for your personal new favorite hoodie, understanding material differences will help you pick a winner.

Let’s dive into the world of hoodie fabrics and find out which material truly stands out as the best for your needs. By the end of this guide, you’ll know how each material feels, performs, and why it might (or might not) be the ideal choice for your next custom sweatshirt project.

What Are Hoodies and Sweatshirts Made Of?

Modern hoodies and sweatshirts come in a wide variety of materials. The most common fabrics are cotton, polyester, or a blend of the two. However, apparel makers also use many other textiles – from natural fibers like wool to innovative synthetics – to achieve specific qualities. Here are the main hoodie materials you’ll encounter and what makes each unique:

Natural fibers: such as cotton or wool, sourced from plants or animals.
Synthetic fibers: human-made materials like polyester or nylon, engineered for performance.
Blends: combinations like cotton/polyester or tri-blends (cotton, poly, plus a third fiber) that try to capture the best of each component.

Each material has its own strengths and weaknesses. To choose the best one for your custom hoodies, consider what matters most to you: Is it softness and comfort? Moisture-wicking athletic performance? Warmth for winter weather? Durability for long-term wear? Below, we highlight each popular hoodie fabric along with its benefits, drawbacks, and ideal use cases.

Cotton: The Classic Comfort Champion

Cotton is a beloved classic when it comes to hoodie fabric. As a natural fiber harvested from the cotton plant, it’s renowned for being soft, breathable, and comfortable against the skin . If you prioritize cozy comfort for your custom sweatshirt, cotton is hard to beat.

Cotton hoodies feel gentle and plush because cotton fibers are soft by nature – high-quality cotton (especially varieties like combed or ringspun cotton) can elevate that softness even further by removing impurities and shorter strands . It’s no surprise that cotton is generally considered the softest material for hoodies, offering a comfortable, breathable feel that’s hard for synthetic materials to imitate. Cotton also breathes well, allowing air circulation to prevent overheating on mild days. And being hypoallergenic, it’s a great choice for sensitive skin or anyone prone to allergies.

Despite its comfort, 100% cotton has a few limitations. Pure cotton is highly absorbent – it can hold up to 27 times its weight in water . This means a cotton hoodie will soak up sweat or rain and get heavy and damp, taking a long time to dry. In athletic use or wet weather, cotton can tend to hold in sweat and odor, making it less ideal for performance wear. You wouldn’t want a pure cotton hoodie for a long run in the rain, since wet cotton loses its warmth and can make you feel chilly. Cotton is also prone to shrinking (if not pre-shrunk) and wrinkling if not cared for properly .

Benefits of Cotton Hoodies:

Unmatched Softness & Comfort: Cotton provides a soft, cozy feel that many consider the gold standard for comfort in hoodies . It only gets softer with techniques like ringspinning and enzyme washing.
Breathability: Natural cotton fibers are exceptionally breathable, keeping you cool by allowing air flow. This makes cotton hoodies great for everyday wear and layering.
Hypoallergenic: Cotton is gentle on skin and unlikely to cause irritation – a safe bet for those with sensitive skin or allergies.
Print-Friendly: Cotton takes well to printing and dyeing. Designs on cotton custom hoodies often come out vivid, and cotton provides an excellent canvas for direct-to-film printing and embroidery .

Drawbacks to Consider: Cotton’s absorbency means it holds moisture rather than wicking it away. A sweaty or wet cotton sweatshirt will stay wet and heavy. It’s also less durable alone – pure cotton can wear out faster and is more prone to pilling or tearing over time compared to some blends. Expect slight shrinkage if it’s not a pre-shrunk garment, and be ready to smooth out wrinkles. In short, cotton is king for cozy custom sweatshirts to relax in, but not the top performer for intense activity or harsh conditions.

Polyester: The Performance Powerhouse

On the opposite end of the spectrum from cotton, polyester is a synthetic fiber prized for performance. Polyester is essentially a type of plastic (often derived from petroleum) that is woven into fabric. The result is a material that’s lightweight, durable, and moisture-wicking. In fact, polyester is quick-drying, wrinkle-resistant, and holds its shape well. It doesn’t shrink or stretch out much, and it’s tough – a polyester hoodie can handle lots of wear and washing without falling apart. No wonder many athletic and outdoor custom hoodies use polyester or polyester blends to meet high demands.

A key advantage of polyester is how it handles moisture. Polyester fibers are hydrophobic, meaning they repel water. They have a moisture regain of only around 0.4%, which is dramatically lower than cotton. Instead of soaking up sweat, polyester fabric pushes moisture to the surface to evaporate, keeping you drier. This is why polyester is often labeled “moisture-wicking” – it’s great for workouts or rainy conditions because it won’t absorb much water or sweat. In practical terms, a polyester sweatshirt tends to stay light even when you perspire, and it dries off far faster than cotton would.

There are some trade-offs, however. The comfort feel of polyester isn’t the same as soft cotton. Pure polyester hoodies can be a bit stiffer or smoother to the touch and less breathable. The fabric’s tight weave that helps block wind also limits airflow, so polyester can get stuffy or make you sweat if it’s not a well-ventilated design . Some wearers find polyester less cozy on the skin – it may not be as soft as natural fibers like cotton . Additionally, polyester can retain odors (since it doesn’t absorb sweat, the sweat can linger on the surface and bacteria cause smell). And from an environmental perspective, polyester is not biodegradable and is made from non-renewable resources – although recycled polyester options are becoming available (even hoodies made from 100% recycled plastic bottles exist, combining performance with eco-friendliness ).

Benefits of Polyester Hoodies:

Durability: Polyester fibers are strong and resist tearing or abrasion. A quality polyester sweatshirt can last a long time through many adventures .
Shape & Shrink Resistance: Polyester holds its shape and won’t shrink in the wash. It’s also naturally wrinkle-resistant, keeping your custom hoodie looking sharp with minimal care .
Moisture-Wicking & Quick-Drying: Ideal for active wear, polyester doesn’t get waterlogged. It wicks sweat to the surface and dries rapidly, keeping you comfortable during workouts or rain showers . This makes it great for sports hoodies and outdoor use.
Lightweight Warmth: Polyester is relatively lightweight for the warmth it can provide. Performance hoodies use it to add a layer of insulation without hefty weight.

Drawbacks to Consider: Polyester’s breathability is limited – the fabric is tightly knit and not as airy, which means it can feel clammy in hot weather . If you’re in a warm environment or high exertion, a pure polyester hoodie might trap heat. It’s also not as inherently soft as cotton; some describe 100% poly hoodies as having a slick or slightly plastic feel. For this reason, many of the best hoodies aren’t pure poly but a cotton-poly blend – we’ll cover those next.

In summary, choose polyester if you need a hoodie that performs under pressure – one that can get rained on or sweaty and still keep you comfortable. It’s the go-to for athletic and outdoor custom sweatshirts, and modern poly fleece fabrics can even feel quite soft. But if pure comfort and breathability are your top priorities for daily casual wear, you might lean back toward cotton or a blend.

Cotton-Polyester Blends: The Best of Both Worlds

Since cotton is super comfy and polyester is ultra-practical, why not combine them? Indeed, many of the most popular hoodies are made from cotton/poly blends, leveraging the softness of cotton and the strength of polyester. By blending these fibers, manufacturers aim to create a fabric that is soft yet durable, breathable yet moisture-wicking.

Common blend ratios include 50/50 (50% cotton, 50% polyester), 65/35, or 80/20. Each ratio balances properties a bit differently:

50/50 Blend: This equal mix results in a comfy, mid-weight hoodie that’s still breathable but has enhanced wrinkle-resistance and color retention from the polyester . A 50/50 hoodie won’t wrinkle or shrink as much as 100% cotton and is easy to care for . It’s a classic choice for everyday sweatshirts, often delivering the best of both worlds in comfort and longevity.
65/35 Blend: Slightly more cotton, giving a softer feel while still keeping the poly benefits. A 65/35 hoodie is on the softer side yet remains resilient . Many premium hoodies use around 65% cotton for a high-comfort interior, with 35% poly to add structure and minimize shrinkage.
80/20 Blend: Heavy on cotton, this blend feels very close to an all-cotton hoodie (soft and breathable) but with a touch of poly to help with durability. Hoodies that are 80% cotton, especially if they have a 100% cotton face (outer surface), are wonderful for printing vibrant designs while the small polyester content helps the garment last. This blend leans toward comfort, suitable for warmer weather or casual wear, with just enough poly to prevent the downsides of pure cotton.

Blended hoodies have become incredibly popular for custom apparel. Blending cotton fibers and polyester makes a durable fabric that withstands continuous wear and multiple washing machine cycles, which is exactly what we want from a well-loved hoodie . The cotton provides softness and absorbs some moisture, while the polyester adds strength and dries faster, and together they resist fading and pilling better than cotton alone .

Benefits of Cotton-Poly Blends:

Improved Longevity: Blends are less prone to fading, pilling, or shrinking compared to 100% cotton, thanks to polyester’s resilience. You get a hoodie that looks good for longer.
Balanced Comfort: With a higher cotton percentage, these hoodies remain soft and breathable, suitable for all-day wear. The polyester prevents them from feeling soggy with sweat and adds a bit of wind resistance.
Easy Care: Many blends hardly wrinkle and don’t require special washing. They often come pre-shrunk. Just toss them in the wash – the polyester helps the hoodie keep its size and shape.
Great for Printing: A lot of custom hoodies for printing use blends (often 50/50 or 80/20). They hold screen prints well and can handle embroidery nicely. While DTF printing prefers mostly cotton, blends with a high cotton face can still take prints vibrantly , and sublimation printing works on high-poly content. In short, blends are versatile for customization.

Drawbacks: There’s always some compromise. A blend with high polyester (like 50/50) won’t be quite as breathable as pure cotton, and one with high cotton (80/20) won’t dry quite as fast as pure poly. You also might lose a touch of that extreme cotton softness or the extreme polyester durability, since it’s a middle ground. But for most people, a well-made blend feels just right. The exact “best” blend depends on your preference: higher cotton (e.g. 80/20) for more softness, or higher poly (e.g. 50/50) for more performance. Many customers find a 65/35 or similar blend gives an ideal mix of comfort and toughness. It truly boils down to what Printful concludes: “It all comes down to personal preferences” when choosing a cotton-poly blend ratio – consider climate, intended use, and how much softness vs. technical performance you need.

Fleece: Lightweight Warmth and Plush Feel

When you hear “fleece hoodie,” you might picture that ultra-soft, fluffy inside that makes a sweatshirt feel like a warm hug. Fleece isn’t a separate fiber like cotton or polyester – it’s actually a type of knit fabric, usually made from polyester or a poly-cotton blend, that is brushed to create a downy, fuzzy nap. Fleece material is all about softness and insulation. It was originally developed to mimic wool’s warmth with less weight, and it has succeeded in becoming the go-to hoodie material for cold weather comfort.

Most commonly, fleece hoodies are made from polyester fleece. This fabric features tiny fibers that trap air, creating pockets of warmth – like wearing a friendly cloud. It’s also fairly light relative to how warm it is. Fleece is a soft, warm synthetic fabric characterized by its fuzzy, textured surface, which creates tiny air pockets that trap heat. That makes it fantastic for cozy sweatshirts that keep you insulated without feeling overly bulky. People love fleece hoodies for curling up on the couch or layering in winter. In fact, a quality polar fleece can keep you toasty even in pretty cold conditions (though wind can cut through if it’s not a windproof variety).

There are different types of fleece to know:

Cotton Fleece: This is fleece knitted from cotton yarn. It has that plush feel but is a bit heavier and stays breathable. Cotton fleece hoodies are very soft and warm, though they won’t dry as fast as synthetic fleece.
Polyester Fleece: The most common fleece in hoodies. It’s warm, lightweight, and dries quickly since polyester repels water. Poly fleece isn’t as breathable as cotton, but it insulates better per weight.
Microfleece: A very lightweight fleece made from fine polyester fibers. Microfleece hoodies or linings are extremely soft and thin, great for layering without bulk . However, microfleece can be prone to pilling over time due to those delicate fibers.
“Sponge” Fleece: A marketing term some brands (like Bella+Canvas) use for a particular plush fleece knit. It’s an exceptionally soft sweatshirt fleece where the inner yarn loops are shredded and brushed intensely to create a super cuddly texture . Sponge fleece hoodies are often described as the softest, coziest hoodies you can find – perfect for comfort, though they may be a little less absorbent than French terry (more on that soon).

Overall, fleece fabric gives hoodies a snuggly feel and good warmth-to-weight ratio. A midweight fleece hoodie is versatile for indoors or cool evenings, while a heavy fleece can serve as winter gear.

Benefits of Fleece Hoodies:

Soft and Plush: Fleece has a famously soft, fuzzy texture that people adore. It’s the fabric that can make a sweatshirt feel like a wearable blanket.
Great Insulation (Warmth): The napped fleece surface traps warmth efficiently. For the weight, fleece is one of the warmest options. It’s excellent for winter hoodies or layering in cold climates.
Lightweight & Quick-Drying: Unlike heavy wool, polyester fleece is light and doesn’t hold much moisture. It stays effective even if a bit damp and dries out fast, which is why it’s popular for outdoor and athletic wear.
Low Maintenance: Fleece hoodies tend to be easy to wash and they resist wrinkles naturally. The polyester content also means they don’t shrink. They’re low-maintenance winter staples for many people.

Drawbacks of Fleece: Despite its cozy upsides, fleece is less breathable than many fabrics – it can hold heat too well. In vigorous activity or milder weather, you might overheat in a fleece hoodie, as it’s “cozy but not breathable” . Fleece can also generate static electricity (ever notice sparks or crackles taking off a fleece pullover?) which means it might attract lint, pet hair, and dust . Additionally, some fleece, especially cheaper kinds, may pill over time with wear and washing . It’s also somewhat bulky for packing (though less so than wool). Lastly, from an environmental standpoint, polyester fleece can shed tiny microplastic fibers in the wash that contribute to pollution – something to consider if sustainability is a priority, though opting for recycled-poly fleece is a plus.

In short, choose a fleece custom sweatshirt when you want maximum coziness and warmth. It’s a favorite for hoodies meant for lounging, casual wear in cold weather, or anytime you want that ultra-soft touch. Just remember that if you’ll be breaking a sweat or need more airflow, you might switch to a different fabric or a lighter fleece variant.

French Terry: Soft Loops for Season-Spanning Comfort

If you’ve ever felt a hoodie that’s smooth on the outside but has a looped, terrycloth-like interior, you’ve met French terry. French terry is another type of knit fabric often used in sweatshirts, distinguished by its unbrushed loops on the inside and a flat knit on the outside. It offers a unique blend of softness and breathability, making it ideal for a broad range of conditions.

French terry is typically made from cotton or cotton-blend yarn. Unlike fleece, which is brushed to create fluffiness, French terry leaves the cotton loops intact. This looped interior is highly absorbent – it can soak up moisture (like a towel) and help keep you dry during a workout or on a warm day. Meanwhile, the smooth exterior gives it a neat, outward appearance. What does this mean for wear? French terry hoodies are generally lighter weight than fleece and more breathable, so they don’t overheat you, but they still provide moderate warmth and softness . It’s a perfect fabric for a spring or fall custom hoodie, or for layering in winter without too much bulk.

Many people love French terry because it feels soft and comfortable without being fuzzy. As Printify’s guide notes, it’s a “favorite for those looking for softness without the bulk,” with a smooth face and looped back that balances comfort and function . The moisture-wicking nature of those loops means French terry can actually keep you from getting sweaty and clammy – “the loops on the inside help absorb moisture to keep you dry,” all while allowing decent airflow . It won’t be as toasty as fleece in the coldest weather, but for most seasons it’s wonderfully versatile.

Benefits of French Terry Hoodies:

Lightweight & Breathable: French terry is more breathable and absorbent than thick fleece. This makes it great for transitional weather or mild climates. It keeps you comfortable by letting air circulate and sweat evaporate.
Year-Round Comfort: Because it’s not too heavy, you can wear French terry hoodies in spring, summer evenings, fall, and layer them in winter. It’s a true all-season fabric for sweatshirts.
Soft Texture: While not as fluffy as fleece, French terry is still quite soft. The interior loops provide a gentle, cushioned feel (sometimes described as a “gentle nudge” of softness vs fleece’s “bear hug” softness ).
Less Bulk: These hoodies tend to have a sleeker profile – they’re not puffy. You get comfort without looking or feeling overly bundled up. That also makes them easier to layer under jackets.
Absorbent & Moisture-Wicking: Uniquely, French terry can act almost like a built-in towel. It soaks up sweat from your skin during activity, then releases it as the fabric breathes. This property keeps you dry, while the smooth outer surface provides a clean look. It’s popular in athleisure for this reason.

Drawbacks of French Terry: The main downside is that French terry hoodies are less insulating than fleece. In very cold conditions, a French terry sweatshirt might not be warm enough on its own. It’s also not as plush – if you’re craving that fuzzy fleece feel, terry will seem more flat. Additionally, because of those loops, French terry can be slightly more prone to snags or pilling if not high quality (the loops can catch, and over time, break and pill). Care is usually easy (mostly cotton, so machine washable), but like cotton, if it’s 100% it can shrink a bit unless pre-shrunk. Finally, French terry isn’t windproof at all – air passes through relatively easily (which is why it’s breathable), so it’s not for cutting a cold wind by itself.

In summary, French terry is fantastic for a custom sweatshirt you plan to wear year-round, for workouts, or casual fashion. It’s the fabric that offers a perfect balance between comfort and functionality. Many trendy and high-end hoodies use French terry for its sophisticated, not-too-fluffy feel. If you want a hoodie that’s soft but not sweltering, French terry is a top contender.

Tri-Blend Fabrics: The Ultimate Softness Mix

Why stop at two materials when you can have three? Tri-blend hoodies combine three different fibers to create an ultra-soft, stylish fabric that brings together strengths of each component. Typically, a tri-blend for sweatshirts means cotton + polyester + a third fiber (often rayon or viscose, and sometimes a bit of elastane for stretch). The result can be a hoodie that’s incredibly soft, lightweight, and has a nice drape to it.

One popular tri-blend recipe is 50% polyester, 25% cotton, 25% rayon. Hoodies made with this classic tri-blend are known for their luxurious softness and comfortable lightweight feel. The cotton gives that breathable comfort, polyester contributes lightness and durability, and rayon (also known as viscose) adds a silky, smooth finish that makes the fabric feel high-end. Rayon is a semi-synthetic fiber made from plant cellulose; it’s very soft and has excellent drape (meaning the garment hangs nicely and contours fluidly). However, rayon by itself isn’t very durable and can shrink or wrinkle, so having it as part of a blend is ideal – you get the hand-feel of rayon tempered by the resilience of poly and cotton.

Another tri-blend variant used in hoodies is 70% polyester, 27% cotton, 3% elastane (spandex). This blend leans more toward the polyester side for durability and is often used in all-over print hoodies or performance hoodies. The small amount of elastane makes the fabric stretchy and helps it retain shape (no baggy elbows or cuffs). Adding a bit of elastane creates a stretchy fabric that’s movement-resistant, meaning it moves with you but resists permanent stretching out. Hoodies with spandex in the mix are great for active use or if you want a snug, flexible fit.

Why are tri-blends special? They are often considered the softest option available for t-shirts and hoodies . By blending cotton, polyester, and rayon, manufacturers achieve a feel that’s super smooth (almost buttery to the touch) and usually lighter weight. Many fashion-forward or premium custom hoodies use tri-blend fleece fabrics to stand out in comfort. For example, that 50/25/25 tri-blend is praised as a “luxuriously soft and comfortable fabric” perfect for lightweight hoodies.

Benefits of Tri-Blend Hoodies:

Extreme Softness: The combination often yields a softer-than-either feel. Rayon/viscose in particular gives a smooth, silky touch that elevates the comfort beyond a standard cotton or blend hoodie. People often describe tri-blend shirts or hoodies as suede-like or cloud-soft.
Lightweight & Breathable: Most tri-blends are on the lighter side. They make excellent summer hoodies or layering pieces, as they tend to be thinner and very breathable (especially those with a high cotton or rayon content).
Nice Drape & Style: Thanks to rayon or similar fibers, tri-blends often have a fashionable drape – meaning the hoodie might hang a bit more fluidly and have a flattering fit. The fabric also usually has a slightly heathered, vintage look (rayon and poly take dye differently than cotton, resulting in a mélange effect many find attractive).
Balanced Performance: In a tri-blend, cotton provides some moisture absorption, polyester keeps it durable and quick-drying, and rayon (or sometimes Modal or Tencel, other semi-synthetics) contributes lightness and a cool touch. The mixes aim to balance comfort, breathability, and longevity.
Stretch (if Elastane added): Some tri-blends include a dash of spandex which gives the hoodie a 4-way stretch and excellent shape retention. This is great for athletic hoodies or slim-fit fashion hoodies where you don’t want the fabric to lose form.

Drawbacks of Tri-Blends: The extra comfort and style can come at higher cost. Tri-blend hoodies are typically more expensive than standard blends or cotton, because of the added materials and more complex production. Also, they usually are a bit less insulating – a thin tri-blend won’t keep you as warm as a thick cotton/poly fleece in winter . They’re perfect for mild weather, but not designed for extreme cold unless layered. Durability can be good (especially if poly is high), but some tri-blends with a lot of rayon might be slightly less long-lasting than a heavy 50/50 blend; rayon is not as strong a fiber, after all. Finally, printing on tri-blends works well for most methods, but if doing direct digital printing, the high poly or rayon content can sometimes mean the prints are a tad less vibrant compared to a 100% cotton. However, we can handle tri-blends fine, and sublimation printing works excellently on those with high poly percentage.

All in all, tri-blend hoodies are boutique favorites. If you want your custom hoodies to stand out with an unusually soft feel and trendy look, tri-blend is the way to go. They deliver comfort that customers remember – the kind of hoodie someone might call their “absolute favorite” because of how it feels when they wear it.

Wool and Luxury Blends: Maximum Warmth and Luxury Feel

While less common than cotton or poly in everyday hoodies, wool (and its upscale cousin cashmere) deserve a mention for those seeking premium sweatshirt materials. Wool has been used in garments for thousands of years, and it remains one of the warmest natural fibers available. A wool hoodie or sweater can keep you warm in conditions that would overwhelm cotton or polyester. Wool fibers have a natural crimp that traps air (similar to fleece concept), providing excellent insulation. They also wick moisture and can even insulate when damp – wool can absorb up to 30% of its weight in water without feeling wet, which is why hikers and outdoor enthusiasts value it.

In hoodies, you’ll often find wool blended with other fibers (like a wool-cotton blend) or used in higher-end merino wool sweaters and zip-up hooded sweaters. Merino wool, from merino sheep, is prized because it’s much softer and finer than traditional wool – no scratchiness, just smooth warmth. Brands have made merino wool hoodies or mid-layers popular for outdoor wear because they are exceptionally warm, breathable, and odor-resistant. As one example, merino wool hoodies are “prized for unparalleled warmth and insulation properties” and are naturally moisture-wicking and antimicrobial (they resist odor build-up). The downside is cost: wool, especially merino or cashmere, is more expensive to produce than cotton or poly, so wool hoodies often carry a premium price.

Cashmere, made from the hair of cashmere goats, is another luxurious fiber occasionally seen in blend hoodies or sweaters. It’s even softer than merino and very warm, but also very expensive and a bit delicate. Some luxury “cashmere blend” hoodies mix a small percentage of cashmere with wool or cotton to give a soft touch without the cost of 100% cashmere.

Cashmere and wool blends are considered “the epitome of a luxury hoodie fabric,” giving a “soft, plush feel” favored by high-end brands . These materials create an aura of luxury and exceptional comfort – wearing a cashmere-blend hoodie can feel like wrapping yourself in a light, warm cloud. Wool’s breathability is also excellent; it insulates yet allows excess heat out, adjusting to your body temperature in a pleasant way.

Benefits of Wool & Wool-Blend Hoodies:

Exceptional Warmth: Wool is hard to beat for insulation. A good wool or wool-blend sweatshirt will keep you much warmer than a similar-weight cotton one. Great for winter wear and cold climates.
Moisture-Wicking & Odor Resistance: Wool can absorb moisture vapor and release it, keeping you dry. It’s also naturally antimicrobial, so wool garments resist odors even after prolonged wear (great for travel or repeated use).
Soft (with the right wool): Modern merino wool is very soft, and cashmere is famously soft. No itchiness if high-quality fibers are used. These hoodies feel gentle and are ideal for those who want luxury comfort.
Breathability: Wool fabrics allow air exchange, preventing overheating despite their warmth . You get warmth without the sweaty feeling, as wool adjusts to your needs.
Eco-Friendly Natural Fiber: Wool is renewable and biodegradable. If sustainably sourced, it can be a good choice for environmentally conscious shoppers (though one must consider animal welfare in wool production too).

Drawbacks of Wool: Wool hoodies require a bit more care – many are hand-wash or dry-clean recommended to avoid shrinkage or damage, since wool can felt or shrink if washed improperly . They’re also pricey. A merino hoodie or cashmere blend sweatshirt will cost more than standard cotton or poly ones. Additionally, some people have wool allergies or sensitivities, especially to coarser wool. Even with merino, a few individuals find it slightly itchy (though most do not). Durability-wise, wool can pill over time (tiny balls of fiber on the surface) and is not as abrasion-resistant as polyester, so a wool hoodie might show wear at friction points. And obviously, wool is not ideal for high-sweat activities where frequent washing is needed – it takes longer to dry and frequent washing can deteriorate it.

For custom hoodies, wool isn’t commonly used because it’s tricky to print on (DTF printing heat can damage it, and the texture isn’t great for prints ). Embroidery is a better option on wool fabrics . So wool hoodies might be more for blank or minimal-design apparel, or specialty cases. But if you’re going for ultimate warmth and upscale comfort, a wool or cashmere-blend hoodie is a wonderful indulgence.

Other Notable Hoodie Materials

Beyond the big names above, there are a few other fabrics you might encounter in sweatshirts and hoodies:

Rayon (Viscose): While usually part of blends (like tri-blends), you might see some lightweight fashion hoodies using a high percentage of rayon. Rayon is made from plant cellulose through a chemical process, so it’s semi-natural, semi-synthetic. It’s very breathable and drapes nicely, giving hoodies a flowy, relaxed fit. It’s also cool to the touch, almost like a silk/cotton feel. However, 100% rayon hoodies are rare because rayon alone can be too drapey and prone to shrinking – it’s best utilized in blends to add softness and lightness . If you have a tri-blend hoodie, the rayon in it is what gives that smooth, luxe feel . Just be careful washing rayon-heavy garments (avoid high heat which can make them shrink or lose shape).
Nylon: Another synthetic fiber occasionally used in hoodies, especially thin windbreaker-style hoodies or slick athletic hoodies. Nylon is known for being extremely strong, lightweight, and somewhat water-resistant. It has a silky feel and is even more durable than polyester in many cases. Nylon doesn’t breathe much (it’s used in jackets to stop wind), so hoodies made of nylon are usually for rain or as outer shells. It’s quick-drying and often used in performance layering. For example, some lightweight hoodie jackets for running might be nylon because it’s so light and tough. The downside is it can feel plasticky and has limited airflow (one source notes nylon hoodies can tend to feel a little stuffy when it’s only moderately cold). But for a water-resistant custom hoodie, nylon might be the choice.
Corduroy: A surprising entry in hoodie materials, corduroy is a ribbed cotton (or cotton-blend) fabric more common in pants or jackets. Once in a while, you’ll see a fashion hoodie made of corduroy for a retro look. Corduroy hoodies are heavy, durable, and warm – corduroy’s raised wale texture adds thickness. They certainly stand out appearance-wise. However, corduroy is not stretchy and not as comfortable as fleece or terry; it can feel stiff and bulky for a hoodie . It’s also less breathable. Corduroy hoodies are niche, often for style rather than everyday wear. If you do choose corduroy, know that it’s built to last and usually cotton-rich (so fairly breathable and can be soft if fine wale), but definitely heavier weight.
Bamboo or Hemp Blends: In the eco-friendly realm, some hoodies incorporate fibers like bamboo viscose or hemp. Bamboo viscose is actually a form of rayon made from bamboo cellulose. It’s very soft and has natural antibacterial properties. Bamboo terry or fleece fabrics are touted for being sustainable and soft, with bamboo fleece offering warmth similar to poly fleece but with better breathability . Hemp, a sturdy natural fiber, can be blended with cotton for hoodies; hemp adds durability and is breathable, but has a rougher texture on its own. Both bamboo and hemp are more sustainable options, and you might find custom sweatshirts that use organic cotton with bamboo or hemp to appeal to the eco-conscious market. These fabrics often advertise a unique feel – bamboo can feel silky-cool, and hemp feels linen-like but softens with wear.
Spandex/Elastane (for Stretch): Although not used alone, it’s worth noting that some hoodies include a small percentage (maybe 2-5%) of elastane, especially in cuffs, waistbands, or throughout a stretchy athletic hoodie. This gives the garment flexibility and helps it snap back instead of getting stretched out. A little elastane can make a hoodie more comfortable for active movement and help maintain a slim fit by providing that elastic recovery. It’s often present in zip-up hoodies meant for running or yoga, etc.
Recycled Materials: We touched on recycled polyester; companies like Adidas offer hoodies in 100% recycled polyester (often from recycled bottles) that perform like regular polyester but with a lower environmental footprint . There are also hoodies with blends including recycled cotton, or materials like Repreve® polyester(a brand of recycled poly). If sustainability is your key concern, keep an eye out for these – they’re becoming more common in custom apparel lines.

Comparing Natural vs. Synthetic Hoodie Materials

It’s useful to step back and look at natural vs. synthetic fibers in hoodies. Natural fibers (like cotton, wool, hemp) come from plants or animals, whereas synthetic fibers (like polyester, nylon, spandex) are man-made, often from petrochemicals. Each category has general pros and cons:

Natural Materials: Often praised for comfort. They tend to be breathable, durable, and biodegradable. Cotton and wool, for instance, usually offer great comfort (softness and letting your body “breathe”). They can also be more sustainable in some cases (especially organic cotton or responsibly sourced wool) because they break down naturally at end of life. On the flip side, naturals can be heavier, slower to dry, and more expensive. They may require more care (wool especially), and production can involve lots of water (cotton growing) or land use.
Synthetic Materials: These are engineered for performance and cost-effectiveness. Synthetics are usually lighter in weight, better at moisture-wicking, and often cheaper to produce, making them less expensive in the final product. They resist wrinkles, and modern tech has made some quite comfortable (microfiber poly can feel very soft). However, synthetics are usually less breathable than naturals, can retain odors, and come from non-renewable resources (with concerns like microplastic pollution). They also generally aren’t as cozy as natural fabrics, though blends mitigate that.

As a general guideline, natural materials tend to offer comfort, durability, and sustainability, while synthetics offer moisture-wicking, lightness, and cost efficiency . Neither is inherently “better” – it depends on the use case. Often, the best hoodies use a mix (blends) to maximize positives of each.

For example, if you need a daily-wear custom sweatshirt that’s comfy and eco-friendly, you might lean natural (cotton or a cotton-rich blend). If you need a sports team’s custom hoodies for training outdoors, you’d lean synthetic (poly performance fabric). If you want something in between, blends give you a taste of both.

Qualities to Look For When Choosing Hoodie Fabric

Now that we’ve detailed each material, let’s summarize the key qualities you should consider in picking the best hoodie or sweatshirt material for your needs :

Softness & Comfort: Do you want the softest touch possible? Cotton and tri-blends shine here, as do fleece finishes. Think about whether the hoodie will be against bare skin or layered – next-to-skin comfort might be a priority.
Warmth (Insulation): If you need a winter hoodie, consider wool, thick fleece, or heavyweight cotton blends. For a light hoodie, look at French terry or jersey knits. Some materials, like wool and high-loft fleece, trap heat exceptionally well.
Breathability: Important for workouts or warm climates. Cotton, French terry, and certain tri-blends will be more breathable, whereas polyester, nylon, and dense fleece are less so . Breathability helps regulate body heat and avoid overheating.
Moisture-Wicking: If the hoodie will be used for exercise or rain, a fabric that doesn’t hold moisture (polyester, nylon, or blends thereof) is key. Polyester-based fabrics excel at shedding water and drying fast. Cotton holds moisture – good for a towel, not as good for a running hoodie.
Durability: Will the hoodie see rough use or frequent washes? Polyester and nylon are very durable, as are cotton/poly blends. 100% cotton can wear out a bit faster and is prone to pilling if lower quality. Check if the cotton is ringspun or the fabric is “3-end fleece” (a knitting technique for durability) – those indicate quality . Also consider fabric weight: heavier (higher GSM/oz) hoodies generally last longer and keep shape better.
Weight & Thickness: Hoodie fabrics range from lightweight (around 6 oz/yd² or ~200 GSM) to heavyweight (12 oz/yd² or ~400 GSM) or even higher (16oz/yd) with our super heavyweight custom hoodies. Lightweight is great for summer or layering, heavyweight for maximum warmth. The weight often correlates with warmth and durability.
Care Requirements: Do you need something easy to wash and dry? Blends and synthetics usually win here – toss them in and they come out fine. Wool or specialty fibers might need gentle care. Also, consider shrinkage; preshrunk cotton or blends are safer for machine drying.
Printability/Customization: Since we’re talking about custom hoodies, note how the material affects printing or embroidery. If you plan to print a detailed design with direct-to-film (DTF) printing, a high-cotton content hoodie is best for vivid results . Screen printing works on most fabrics but very slick poly might need a special base. If you want all-over sublimation prints, you need high polyester content for the inks to bond . Embroidery can work on most, but very loose knits (open jersey) or very stretchy fabrics might pucker. So match your hoodie material to your decoration method for optimal outcome.
Sustainability: If eco-friendliness is a concern, look for organic cotton, recycled polyester, or sustainable fibers like bamboo. Natural fibers are biodegradable; synthetics are not (unless recycled). Some brands even offer eco-fleece with recycled content. If you value minimizing environmental impacts, try to target recycled synthetics and sustainably sourced naturals.

Ultimately, the “best” hoodie material depends on its intended use and your personal preferences . You might even prioritize multiple qualities and go for a blend that balances them. For example, to get a soft and durable hoodie, a cotton/poly blend is ideal. For warm and breathable, maybe a merino wool (warm but breathes) or a fleece with vents. Knowing these qualities will help you read product descriptions or fabric labels and make an informed choice for your custom project or purchase.

Design Your Perfect Custom Hoodie

By now, it’s clear that choosing the right material is crucial to crafting the perfect hoodie. Whether you crave the cushy comfort of cotton, the high-tech performance of polyester, or the all-around versatility of a blend, there’s a hoodie out there that fits the bill. A custom hoodie should not only look good with your unique design, but also feel good and serve its purpose – and now you have the knowledge to select the ideal fabric for that.

Are you ready to create your own custom sweatshirt with your newfound fabric expertise? Don’t settle for a one-material-fits-all approach. Use this guide to pick a hoodie material that matches your needs: maybe a soft 80/20 blend for your everyday company hoodies, or a moisture-wicking poly fleece for your sports team, or even a premium French terry for your clothing brand’s new line. The power is in your hands to choose wisely and deliver a hoodie that people will love wearing again and again.

(Feel free to ask our experts for the fabric specs – we can often provide samples or insight. And if you’re simply shopping for a great hoodie, check the product details for fabric composition.)

In short, when it comes to hoodies and sweatshirts, fabric is everything. Leverage the strengths of each material to get a garment that aligns with your goals. Comfort, performance, style – you can have it all by picking the right hoodie material. Now go forth and craft that perfect custom hoodie knowing you’ve got the facts to back up your choice!

Frequently Asked Questions about Hoodie Materials

Q: What is the softest material for hoodies?

A: In general, 100% high-quality cotton is considered the softest hoodie material, thanks to its natural fluffy fibers . Many people describe cotton sweatshirts as the coziest and most comfortable. However, tri-blend fabrics (cotton, polyester, and rayon blends) are also extremely soft – they often have a smooth, “buttery” feel due to the rayon content and are frequently cited as the softest option . Additionally, special knit fabrics like sponge fleece are designed to be ultra-soft, with the interior brushed to a plush finish . In summary, you’ll usually find the softest hoodies in either 100% cotton or in cotton-rich blends that include rayon or other silky fibers.

Q: Which hoodie material is the warmest for winter?

A: For maximum warmth, wool is a top performer – wool hoodies or sweaters provide exceptional insulation and can keep you warm even if they get a bit wet . Wool-blend and cashmere blend hoodies are popular in high-end winter wear for this reason . Aside from wool, a thick polyester fleece hoodie is excellent at trapping heat; fleece is often touted as the best cold-weather sweatshirt material because its fluffy fibers create lots of warmth. Some of the warmest hoodies use poly-cotton fleece that’s heavyweight (around 300–400 GSM fabric) or have an extra lining. Corduroy and sherpa-lined hoodies can also be very warm. If staying toasty is the goal, look for words like “heavyweight fleece” or fabrics like wool in the hoodie’s description.

Q: Is cotton or polyester better for custom hoodies?

A: It depends on the use case. Cotton is better for comfort, breathability, and print vibrancy – it’s the classic choice for everyday wear and yields very crisp printed designs . If you want a soft, cozy hoodie for casual use or streetwear, cotton (or a cotton-heavy blend) is usually best. Polyester, on the other hand, is better for performance: it’s moisture-wicking, quick to dry, and extremely durable . Polyester or poly-rich blends are great for athletic team hoodies, outdoor use, or situations where the hoodie might get wet or see a lot of physical activity. Many custom hoodies use a blend to balance these factors. In practice, a 50/50 or 80/20 cotton-poly blend is often ideal, giving you both softness and resilience . So neither is strictly “better” – choose cotton for comfort or polyester for sport, or a mix for all-purpose wear.

Q: What’s the difference between French terry and fleece in sweatshirts?

A: French terry and fleece are both knit fabrics but have opposite finishes. French terry has a looped, unbrushed interior and a smooth outer face. This looped side is absorbent and breathable, making French terry hoodies lighter and good for moderate temperatures or workouts (they “keep you dry” by soaking up sweat) . Fleece, by contrast, has a brushed interior (and sometimes exterior) that is fluffy and plush . Fleece hoodies are thicker, less breathable, but warmer and softer to the touch on the inside. Think of French terry as a terrycloth-like sweatshirt that’s great for all-season wear, whereas fleece is like a fuzzy winter sweater that holds in heat . Both can be made from cotton, polyester, or blends, but most French terry is cotton-dominant and most sweatshirt fleece is poly-dominant. In short: French terry = lighter, loop-back, more breathable; fleece = heavier, brushed-back, more insulating.

Q: How do I choose the best fabric for my custom hoodie or sweatshirt?

A: First, consider the hoodie’s purpose. Is it for lounging, everyday fashion, sports, or winter warmth? For lounging or fashion, prioritize comfort with fabrics like cotton, French terry, or tri-blends. For sports or outdoor use, look for performance fabrics like polyester or moisture-wicking blends. Next, think about your climate – hot climate hoodies should be lighter (maybe jersey knit or French terry) and cold climate hoodies should be thicker (fleece or wool blends). Also factor in print or design requirements: if you plan an intricate printed design, a high-cotton content hoodie will usually yield the best results , whereas sublimation printing requires high polyester . Don’t forget practicalities like care (do you need it to be machine-washable with no fuss?) and budget (natural fibers can cost more). Ultimately, match the fabric’s strengths to your needs: for example, choose a cotton/poly blend for a reliable everyday custom sweatshirt, all-poly performance fleece for a team hoodie that sees workouts, or maybe a plush tri-blend sponge fleece for premium merch that wows customers with softness. When in doubt, consult product descriptions and look for keywords from this guide – and if possible, order a sample to feel the material before committing to a large custom order .